Sunday, February 19, 2012

BMW S54B32 engine

BMW S54B32

From Wikipedia, the free encyclopedia
 




Manufacturer BMW M GmbH
Production 2001–2008
Predecessor BMW S50B32
Configuration Straight-6

The S54B32 was a high-performance engine used in BMW M vehicles. The block was made from grey cast iron rather than aluminum to achieve greater rigidity from the same dimensions. It is a 3.2 L (3246 cc) engine; bore is 87 mm (3.4 in) and stroke is 91 mm (3.6 in). It has reinforced forged steel connecting rods, graphite coated cast aluminum pistons and a forged steel crankshaft.

The S54 is the final, most powerful evolution of the M50 engine line, incorporating individual throttle bodies, drive-by-wire throttle control, and variable valve timing (VANOS) for both intake and exhaust camshafts.

At launch the non-US versions fitted to the E46 M3 produced 343 hp (256 kW) at 7900 rpm, with 269 ft·lb (365 Nm) of torque at 4900 rpm and a 8000 rpm redline. The US version required some modifications to meet US emissions standards (such as close-coupled catalytic converters closer to the engine exhaust ports) and thus produced slightly less power in each application. In addition, air intake and exhaust differences, as well as a lower RPM limit, resulted in different performance figures for the Z3 M Roadster and Z3 M CoupĂ©.

BMW also produced an even more powerful version of the S54B32, for the limited edition E46 M3 CSL. This engine lacked a conventional mass airflow meter, and BMW installed modified intake and exhaust camshafts, as well as a more efficient air intake system. This version yielded 360 hp (270 kW) at 7900 rpm with 273 lb·ft (370 N·m) of torque at 4300 rpm.

The S54 won the International Engine of the Year award overall for 2001, and also claimed the "Best New Engine" that year as well as won the 3-4 L category for six straight years in a row from 2001 through 2006. The S54 was also on the Ward's 10 Best Engines list for 2001 through 2004.

Despite its great success and critical acclaim, the S54 was plagued with rod bearing failures in early production. BMW attempted to blame vehicle owners for the failures early on but eventually started replacing rod bearings, oil pumps, and whole engines under warranty. This fault was attributed to a problem with the connecting rod bottom-end bearing shells that were supplied to BMW by a third party that did not meet BMW's specifications. This problem was fully corrected by BMW on engines produced after 06/2003. A recall was issued to retrofit all M3 cars with affected engines to swap to the proper bearing shells. The recall did not include M Roadster or M Coupe cars with affected S54 engines due to the lower RPM limit.

BMW has since retired the S54 engine, but it is still used by Wiesmann for their MF3 Roadster.



E24 M6/M635CSi (1983–1989)

First generation[2][3] (E24)
1986 BMW M6
Production 1983–1989
Assembly Dingolfing, Germany
Body style 2-door coupe
Engine 3.5 L I6 286 PS (210 kW; 282 hp)
USA and catalyst version 256 hp (191 kW)
Transmission 5-speed manual
Wheelbase 2,620 mm (103 in)
Length 4,755 mm (187.2 in)
USA 193.8 in (4,923 mm)
Width 1,725 mm (67.9 in)
Height 1,354 mm (53.3 in)

In 1983 BMW took the M88/3 six-cylinder engine, a modified version of the M88/1 from the BMW M1 and put it in the E24 chassis of the BMW 6-Series, creating the M635CSi (called the M6 in North America). It was the only M6 generation having just a manual transmission as its only transmission offering at the time.

The M6 was critically acclaimed throughout its lifespan for its elegant, aggressive "shark-nose" styling, its luxury equipment, and its performance. A top speed of 158 mph (254 km/h) makes the European version the second fastest BMW ever built next to the M1. This is due to all other BMW models being electronically restricted to 249 km/h (155 mph). However, Rug Cunninham BMW ran a bone stock 1987 BMW M6 in the La Carrera Classic Race in Mexico in 1989, and reportedly recorded a top speed of 176 mph indicated.  An M6 can be distinguished from other E24 models by a larger front air dam, a rear spoiler, BBS wheels, colour matching side view mirrors, M badges on the grille and back, and slightly larger front brakes.

In North America (United States and Canada), the E24 M6 was fitted with the catalyzed S38B35 motor, producing 191 kW (256 bhp) and 329 N·m (243 lbf·ft) of torque. The non-catalyzed version produced 213 kW (286 bhp) and 340 N·m (251 lb·ft) of torque. The non-catalyzed versions were only available in Europe, though there were 538 catalyzed M635csi models sold in Europe in 1988 and 1989. The 1988 and 1989 the M6 was a "world car" with the same bumpers and aerodynamic treatments in all markets.

The M6 achieved 0–97 km/h (0–60 mph) time of 6.0 and 6.8 seconds for the European and American versions, respectively.

Quarter mile times for the European version have been recorded at 14.5 seconds while 161 km/h (100 mph) is achieved in 15 seconds. However, Car and Driver Magazine tested the U.S. M6 in July 1987 and achieved a 0–97 km/h (0–60 mph) time of 6.1 seconds.[citation needed] Also in 1987 Road and Track featured the U.S. M6 as one of the 10 fastest cars in America.[citation needed] Production of the M6 ended in 1989, with 5,859 cars sold, 1,767 of which were North American (U.S. & Canada) models.
















Source - http://en.wikipedia.org/wiki/BMW_S54B32

Friday, February 17, 2012

Tuesday, February 14, 2012

Features: What makes PG differentials better?

Well, start with this: At Precision Gearing, we have over 40 years of experience, both on and off the track. Because we understand the rigors or racing and value trouble-free performance, we use new, quality parts and materials in our differential builds - Timken bearings, OEM BMW seals and dust covers, MIL-SPEC hardware and more.
PG diffs are race-proven. All our products have been developed under the most punishing conditions - the race track. Check out our customers in the Gallery - the real deal. (And please - don't trust your diff build to a boneyard guy who's never been behind the wheel.)
Ongoing development, Billet CNC Parts, MIL-SPEC Hardware.
With an eye on performance and feedback, we're constantly upgrading and refining our product. You're assured a strong, reliable differential. For example, we found that on the E36 chassis, there's a tendency to sheer off the front diff mount bolt. We've solved this issue by installing a larger diameter military grade bolt. All of our E36 differentials include our front mount upgrade.
Another improvement we've made is using all military-grade hardware throughout our differentials. It's another reason why our differentials perform and last (and why we offer a 5 year warranty).
And we're now manufacturing billet CNC parts to address other issues we've seen in the factory BMW units. Our new billet steel spool cover (photo to the right) is used in all our high-lock builds (some factory spool covers were sheering off - ouch!
pro-ramp differential
billet diff carrier

BMW Differential Types.

BMW makes three sizes of differentials: 168mm, 188mm and 210mm. Typically, the 4 cylinder cars are equipped with the 168mm, 6 cylinder cars are equipped with 188mm, and V8 and V12 cars are equipped with 210mm diffs. There are some exceptions like the E46 M3 and E36 M3 euro which have a 210mm diff (though both are 6 cylinder cars). Each size has a number of available gear ratios [see chart].


Limited Slip Differentials (LSD)
- How to determine if your car has one.

The easiest way to tell is to jack the rear wheels of the car off the ground and rotate one of the wheels. If the wheel on the other side rotates in the same direction, chances are it's a limited slip differential (or 'LSD'). If the wheels rotate in opposite directions, it is probably an 'open' non-LSD diff.
The only way to know for sure is to remove the rear differential cover and look at the spool (ring gear carrier). An open diff will have exposed spider gears, and LSD will have an enclosed unit. The limited slip diff was an option on all BMW cars until 1996, when BMW decided to only have LSD in Motorsport cars.


Source - http://www.precisiongearing.com/differentials.html